Polycarbonate

Polycarbonate (often called “polycarb”) is a tough, transparent plastic widely used in FRC for protective and structural sheet applications. 

 

 Why FRC Teams Use Polycarbonate 

 Polycarbonate is used because it: 

 

 Is very impact resistant (won’t easily shatter) 

 Is lightweight compared to metal 

 Can be cut, drilled, and bent easily with heat 

 Provides visibility through clear panels 

 

 

 Common Applications 

 

 Robot bumpers backing plates 

 Protective guards over mechanisms 

 Electrical covers and shields 

 Intake guards and anti-interference panels 

 Field-safe transparent barriers on mechanisms 

 

 

 Properties to Know 

 

 Flexible: can bend without cracking 

 Durable: absorbs impacts without breaking 

 Machinable: can be drilled and cut with proper tools 

 Sensitive to heat: can melt or deform if overheated 

 

 

 Important Handling Notes 

 

 Use sharp drill bits to prevent cracking 

 Avoid high drill speed and excessive pressure 

 Support the material when drilling near edges 

 Do not overtighten fasteners (can cause cracking over time) 

 

 

 Key Idea 

 Polycarbonate is a strong, impact-resistant plastic that is ideal for protective and lightweight structures in FRC. Proper drilling and fastening techniques are important to prevent cracking and extend part life.