Why FRC Teams Use Rivets Rivets are permanent mechanical fasteners commonly used in FRC for joining thin materials such as sheet metal and gussets to structural members. What Is a Rivet? A rivet is a fastener that permanently joins two or more materials by expanding inside a drilled hole. Once installed, it cannot be removed without drilling it out. Why FRC Teams Use Rivets FRC teams use rivets because they are: Fast to install Lightweight compared to bolts and nuts Reliable under vibration Ideal for thin materials like aluminum sheet and gussets Useful in high-density assemblies where space is limited Common Applications Rivets are often used for: Attaching gussets to aluminum extrusion Mounting sheet metal panels Securing lightweight structural brackets Enclosures and protective panels Installation Tool Rivets are installed using a hand rivet gun or pneumatic rivet tool, which pulls the mandrel and expands the rivet body inside the hole. Limitations Permanent (must be drilled out to remove) Not suitable for joints that require frequent adjustment Limited strength compared to bolted joints in high-load areas Best Practice Use correct rivet size for the drilled hole Ensure materials are tightly clamped before riveting Deburr holes before installation Avoid using rivets in joints that may need future disassembly Key Idea Rivets are a fast, lightweight, and vibration-resistant fastening method, making them ideal for sheet metal and non-adjustable structural joints in FRC robots.