Frame

When constructing your frame, you'll need

1) 2x1s for the base (Qty - 4)

2) Bellypan (Qty - 1)

3) Frame Rails (Qty - 1 or 2)

Note

Wall thickness of .100" or thicker = thick wall (good for chassis due to durability and high impact resistance)

Bellypan

Has small holes in certain areas known as grommet holes to allow for electrical components to mount, and has holes along the perimeter for mounting onto chassis. All bellypans have a cut extrusion pattern along the surface which saves weight and makes it look nice, which is known as pocketing
- - Laser cut by sponsors
  - Typically 1/16" to 1/4" in thickness
  - Thicker bellypans have smoother driving due to lower center of gravity (CG)

Pocketing

Process of using a CNC or laser cutter to cut away material from a solid sheet of metal, leaving behind bits of metal known as ribs, which form a lightweight grid or lattice pattern. Common bellypan pocketing patterns include triangles, squares, rectangles and hexagons, but pocketing for other subsystems like shooters or intakes feature different patterns. In SolidWorks, you'd make the bellypan pattern by using the vent tool. As for the mounting holes it would just be a linear pattern which you would cut extrude.
- *ALWAYS have fillets when designing your pattern to avoid difficult to machine sharp edges*
- Any sort of pocketing should have ribs with a thickness of 1/8" to 3/16"

Frame Rails

Frame rails are mounting tubes (1x1s or 2x1s) which are integrated into the frame design for structural support and for mounting separate subsystems like shooters, intakes, climbers, etc.

Design Considerations

Place battery first when designing drivetrain as it is the heaviest component, so you can take CG into account (important for deciding how smooth your robot can drive)
When designing your drivebase, your main goal should be maximizing CG while maintaining efficient mass to incorporate other subsystems in the future
Tungsten sheets are heavy and good for CG, but VERY expensive