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Polycarbonate

Polycarbonate (often called “polycarb”) is a tough, transparent plastic widely used in FRC for protective and structural sheet applications.

Why FRC Teams Use Polycarbonate

Polycarbonate is used because it:

  • Is very impact resistant (won’t easily shatter)
  • Is lightweight compared to metal
  • Can be cut, drilled, and bent easily with heat
  • Provides visibility through clear panels

Common Applications

  • Robot bumpers backing plates
  • Protective guards over mechanisms
  • Electrical covers and shields
  • Intake guards and anti-interference panels
  • Field-safe transparent barriers on mechanisms

Properties to Know

  • Flexible: can bend without cracking
  • Durable: absorbs impacts without breaking
  • Machinable: can be drilled and cut with proper tools
  • Sensitive to heat: can melt or deform if overheated

Important Handling Notes

  • Use sharp drill bits to prevent cracking
  • Avoid high drill speed and excessive pressure
  • Support the material when drilling near edges
  • Do not overtighten fasteners (can cause cracking over time)

Key Idea

Polycarbonate is a strong, impact-resistant plastic that is ideal for protective and lightweight structures in FRC. Proper drilling and fastening techniques are important to prevent cracking and extend part life.

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