Polycarbonate

Polycarbonate (often called “polycarb”) is a tough, transparent plastic widely used in FRC for protective and structural sheet applications.

Why FRC Teams Use Polycarbonate

Polycarbonate is used because it:

• Is very impact resistant (won’t easily shatter)
• Is lightweight compared to metal
• Can be cut, drilled, and bent easily with heat
• Provides visibility through clear panels

Common Applications

• Robot bumpers backing plates
• Protective guards over mechanisms
• Electrical covers and shields
• Intake guards and anti-interference panels
• Field-safe transparent barriers on mechanisms

Properties to Know

• Flexible: can bend without cracking
• Durable: absorbs impacts without breaking
• Machinable: can be drilled and cut with proper tools
• Sensitive to heat: can melt or deform if overheated

Important Handling Notes

• Use sharp drill bits to prevent cracking
• Avoid high drill speed and excessive pressure
• Support the material when drilling near edges
• Do not overtighten fasteners (can cause cracking over time)

Key Idea

Polycarbonate is a strong, impact-resistant plastic that is ideal for protective and lightweight structures in FRC. Proper drilling and fastening techniques are important to prevent cracking and extend part life.